Klothon adopts high-tech garment manufacturing process

March 8, 2022

At Klothon, we ensure that every step of the garment manufacturing process is a piece of precision!

Our high-tech process for garment manufacturing consists of the following stages:

Design and Sketch

The first step is to design the sketch for the garment. The design revolves around the designer making rough sketches of the desired garments in their sketchbook.

Pattern Design

In the second stage, garment sizing is crucial for developing the first pattern of the design.

Sample Making

The sample-making step involves producing a sample garment, usually of low quality, to ensure it costs less and entails client approvals.

Production Pattern

The pattern design from stage two creates production patterns until mass manufacturing.

Grading

Grading assists in creating patterns in a variety of standard sizes. This stage revolves around rescaling patterns up or down to ensure they are adjustable to varying extents.

Marker Making

This step is taken care of by the measuring team, which determines the yardage of fabric required for all sizes and styles of garments. Thanks to computer technology, our technicians can produce an optimum fabric layout.

Spreading

The next stage is the spreading machines in which fabric is laid down or stacked on top of each other forming several hundred plies (pieces of fabric).

Cutting

Our highly advanced cutting equipment cuts the fabric into different shapes and sizes to suit the cloth’s type.

Sorting and Bundling

Each design and size is sorted and handed off to the bulk manufacturing process in the sorting and bundling process.

Sewing and Assembling

The bundles of garments sorted are finally ready for stitching and are sewn and assembled by our technicians.

Pressing and Finishing

The pressing and finishing stage is crucial to the garment’s appearance, and we ensure we carry out this step with the help of state-of-the-art technology for top-notch precision.

Final Inspection

Lastly, inspecting the finished product eliminates defects regarding color, sizing, sewing, or general deficiencies.

Packing

The final stage is when we pack the garments and send them away to our esteemed clients!